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The MasterTrak© Manufacturing Control application is designed to provide the Distributor and Manufacturer with a powerful tool to manage and control job shop manufacturing and assembly.  The application provides for multi-level bill of material processing, creation of Shop Orders from a bill of material, creating new assemblies and bills of material from a Job Shop estimate, and the creation of Inventory Requisitions from Shop Orders.  Production plans can be created to identify the required production necessary for the planning horizon and the various jobs may be scheduled, using drag and drop methods, into the production areas based on the date required.

The Manufacturing control application supports Material Requirements Planning (MRP) and the implementation of Just-In-Time inventory.  The MRP report may be printed for scheduled shop orders or may be printed for a given production plan.

In association with the MasterTrak Inventory application, the  Manufacturing Control application is  barcode enabled to allow for the use of a portable reader or readers to assist in the release of material to work in process and receipt of goods to Finished Goods Inventory.

 

General Capabilities

 

Bill of Materials (BOM)                        Multilevel BOM Processing                  Multi-level BOM costing

            Shop Order processing                         Multiple releases to WIP                       Material Requirements

            Requisitioning to WIP                           Multiple Production Warehouses           Receipt of Finished Goods

 

Planning

 

            Multiple Production Plans                     BOM supports Labor/Equip                 Where Used Parts

            Job Shop Estimating                             Production Line Scheduling                   Just-In-Time Inventory

            Copy Bill Utility                                    Replace Part on all BOM’s

 

Master Files

 

            Bill of Material                                      Shop Orders                                        Master Shop Orders

            Production Lines                                   Labor Rates                                         Production Machines

            Job Shop Estimates

 

Reports

 

                                                One Level

Bill of Material              Indented

                                                With/without cost

 

            Master Shop Order

 

            Where Used

 

            Requisitions from Shop Order

 

Requirements from Shop Orders

 

            Requirements from Plan

 

            Open Shop Orders

 

            Purchase Orders from Shop Order